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Retail-Ready in One Fold, Custom Tuck Boxes That Close Without Tape
Close, present and brand your product without tape or glue with our custom tuck boxes, made for retail, gifting and product brands. Artsy Packaging's custom tuck boxes fold shut with a single tuck, giving your product a shelf-ready, branded finish from the moment it's packed.
100 | Minimum order
7-8 days | Working days
10+ yrs | Experience
3,000+ | Businesses served
1M+ | Boxes shipped
Key Takeaway
Artsy Packaging offers custom tuck boxes from 100 units, with flexible styles, dimensions, structures, materials, printing, finishes and inserts. Options include straight tuck, reverse tuck, tuck top, auto-bottom, snap lock, roll end and window styles. Digital proofing is provided before production, with physical samples available for orders above £30,000. Production typically takes 7-8 working days after final approval, with UK-wide delivery. Artsy Packaging has 10+ years of packaging experience, helping you make informed choices about box selection and packaging design.
Custom Tuck Boxes Designed Around Your Product
Our custom tuck boxes are built around your product's exact size, weight and presentation needs, not a generic template. We design each box's dimensions to fit precisely, minimising wasted space and keeping your items secure. You can choose from a range of structural styles, including straight tuck, reverse tuck, tuck top and more, each suited to how your product needs to open, close and stay protected. You can brand your box with full-colour printing, make it retail-ready with premium finishes, and keep your product secure with inserts.
Choose the Right Tuck Box Style
Straight Tuck End Boxes
Straight tuck end boxes feature matching tuck flaps, offering simple access and clean presentation for cosmetics, pharmaceuticals, retail.
Reverse Tuck End Boxes
Reverse tuck end boxes feature opposite tuck flaps, providing practical closure and convenient access for food, electronics, retail.
Tuck Top Boxes
Tuck top boxes feature hinged flaps, providing secure closure for subscription products, cosmetics, apparel accessories, and gifts.
Tuck Top Auto-Bottom Boxes
Tuck top auto-bottom boxes combine a tuck closure with pre-glued bases, enabling faster setup and stronger product support.
Snap Lock & Tab Lock Boxes
Snap lock and tab lock boxes use integrated tabs, providing secure closure without tape for electronics, food, and retail.
Window Tuck Boxes
Window tuck boxes combine tuck closures with die-cut windows, displaying products clearly for bakery, confectionery, cosmetics, candles, retail.
What Are Custom Tuck Boxes?
Custom tuck boxes are folding cartons made from paperboard with integrated tuck flaps that fold into the carton to form the closure. They are supplied flat for easy storage and transport, then folded and assembled when needed. You can customise the size, print and tuck style to suit your product, making them a versatile option for retail and consumer packaging.
Tuck boxes and mailer boxes differ in their construction, closure and primary use, with tuck boxes generally suited to retail packaging and mailer boxes built around shipping and transit.
Tuck Boxes vs Mailer Boxes
| Attribute | Tuck Boxes | Mailer Boxes |
|---|---|---|
| Construction | Folding paperboard carton with tuck flaps | Self-locking box, commonly made from corrugated board |
| Closure | Tuck flaps fold into the carton | Integrated locking flaps |
| Format | Foldable carton supplied flat | Foldable box supplied flat with a more substantial structure |
| Applications | Cosmetics, candles, food, pharmaceuticals and retail goods | E-commerce, subscription boxes, apparel and shipped products |
Tuck Boxes vs Rigid Boxes
Tuck boxes and rigid boxes are different in their construction, closure, format and applications.
| Attribute | Tuck Boxes | Rigid Boxes |
|---|---|---|
| Construction | Folding paperboard carton with tuck flaps | Thick, rigid board construction |
| Closure | Integrated tuck flaps | Lid, drawer or other rigid-box construction |
| Format | Foldable and supplied flat | Rigid and retains its shape |
| Applications | Cosmetics, candles, food and everyday retail goods | Luxury cosmetics, jewellery, electronics and gift sets |
Tuck Boxes vs Folding Cartons & Sleeves
Tuck boxes, other folding cartons and sleeves differ in their construction, closure and product enclosure, with each format using a different approach to package and present the product.
| Attribute | Tuck Boxes | Other Folding Cartons |
|---|---|---|
| Construction | Folding carton with integrated tuck flaps | Folding carton with different constructions |
| Closure | Integrated tuck flaps | Varies by carton style |
| Format | Fully enclosed folding carton | Usually fully enclosed, depending on construction |
| Applications | Cosmetics, candles, food and retail goods | Food, pharmaceuticals, electronics and consumer products |
Choose the Right Materials
Choose from kraft, paperboard, cardstock, corrugated and coloured board to match your product’s required strength, print appearance, presentation and sustainability goals.
Materials
Kraft Board
Kraft board has a natural, fibrous brown surface that creates an earthy appearance for packaging. It works well for cosmetics, candles, food products and brands seeking a natural-looking presentation.
Paperboard
Paperboard provides a smooth, whiter surface that supports detailed printing and strong colour reproduction. It is commonly used for retail products, cosmetics, food packaging and colour-led brand designs.
Cardstock
Cardstock is a smooth, lightweight sheet that supports flexible packaging and easy printing. It works well for lightweight cosmetics, food products, stationery and retail items.
Corrugated Board
Corrugated board contains a fluted layer between liners, providing greater strength and structural support. It is well suited to larger, heavier or fragile products requiring additional protection during handling and transit.
Coloured Board Options
Coloured board has its colour built into the substrate rather than relying solely on printed ink, giving exposed areas a consistent tone. It is a practical choice for minimalist cartons, bold brand colours and designs where the board itself contributes to the packaging appearance.
Sustainable & Recyclable Materials
Recyclable boards are paper-based substrates that can enter suitable recycling systems, depending on their coatings and other components. They work well for brands seeking paper-based packaging for food, cosmetics, retail and consumer products with end-of-life considerations in mind.
Printing
Digital Printing
Digital printing is ideal for short runs and detailed artwork, producing sharp graphics without the setup associated with conventional plate-based printing.
Offset Printing
Offset printing delivers consistent, high-quality colour and fine detail across larger production runs, making it effective for volume orders with demanding brand artwork.
Screen Printing
Screen printing deposits a thicker ink layer than conventional processes, making it effective for bold graphics, solid colours and designs that need strong ink coverage.
CMYK & Pantone
CMYK uses four process inks for full-colour artwork, while Pantone spot colours provide tighter control when reproducing specific brand colours.
Finishing
Matte Lamination
Matte lamination creates a smooth, non-reflective surface that reduces glare and gives printed tuck boxes a clean, understated appearance.
Gloss Lamination
Gloss lamination adds a reflective, high-shine surface that enhances colour contrast and gives graphics a brighter, more vibrant appearance.
Soft-Touch
Soft-touch lamination creates a smooth, velvety surface with a distinctive tactile feel, making it effective for packaging where touch is part of the brand experience.
Spot UV
Spot UV applies a localised glossy coating over selected areas, creating sharp contrast against a matte surface to highlight logos, text or graphic details.
Embossing
Embossing presses selected artwork into the board to create raised elements that add physical depth and a tactile dimension to logos, patterns or typography.
Foil Stamping
Foil stamping transfers a metallic foil onto selected areas of the carton, creating a reflective decorative effect for logos, typography and other brand details.
Debossing
Debossing presses artwork into the board to create recessed details, giving logos, patterns or typography a subtle tactile effect.
Raised Ink
Raised ink builds up selected printed elements to create a textured, dimensional surface that adds tactile interest to logos, lettering and graphic details.
Addons
Ribbons & Pull Tabs
Ribbons and pull tabs can be incorporated into custom rigid boxes to make lids or drawers easier to open while adding a refined detail to the box design.
Perforated Tear Strips
Perforated tear strips create a defined tear line across the carton, allowing customers to open the box cleanly without cutting tools. They work well for e-commerce shipments, subscription boxes and products where convenient opening is important.
Custom Tuck Boxes for Different Products & Industries
Tuck boxes can be engineered in different constructions, board grades and dimensions to meet the presentation, handling and product requirements of different industries..
Retail & Consumer Goods
Retail and consumer products use tuck-end cartons for compact, enclosed packaging with printable branding panels.
Food, Confectionery & Cosmetics
Food, confectionery and cosmetics use tuck cartons or windowed boxes for visibility and presentation.
Playing Cards
Playing and tarot cards use close-fitting tuck cases protecting decks during storage, handling, and presentation.
Gifts & Promotional Products
Gift sets and promotional products use tuck-top or windowed cartons for attractive branded product presentation.
How Much Do Custom Tuck Boxes Cost?
Custom tuck boxes start from £0.18 per box, with the final unit price depending on box dimensions, board specification, order quantity, print coverage, finishes, windows, inserts, tooling and delivery. Higher quantities and simpler specifications can help keep production costs lower. Request a quote based on your required size, quantity and specifications for an accurate price.
Protect With a Rigid Structure
Strong protection through sturdy paperboard construction and a firm outer structure.
Premium Presentation
Refined presentation through tailored dimensions, quality printing and premium finishes.
Strengthen Brand Identity
Incorporates your logos, brand colours, artwork, finishes and structural design.
Improve Unboxing
Magnetic closures, drawer structures, custom inserts and premium finishes.
Product-Specific Fit
Tailored dimensions, custom-fit inserts and compartments reduce unnecessary movement.
Present Multiple Products
Compartments, dividers and custom inserts for sets, kits and curated collections.
Premium Product Positioning
Sturdy construction, tailored designs and quality printing reflect perceived value.
How Can You Control Costs?
You can reduce tuck box costs by increasing order quantities, optimising dimensions, choosing an efficient board specification and limiting unnecessary finishes, windows or structural additions. Wholesale and bulk orders can further lower unit costs as production volumes increase. You can also speak with our customer support team for guidance on a cost-effective specification and quote.
What Affects the Price?
Size, order quantity, board or material, printing method, premium finishes, inserts, closure style and structural design. Construction complexity, customised interiors, and additional finishing also affect the final quotation.
How to Control Costs
Choose appropriate quantities, practical dimensions, suitable materials, essential finishes and a straightforward box structure. Discuss requirements with the Artsy Packaging support team to balance presentation, protection and budget.
What Is the Minimum Order Quantity?
The minimum order quantity for custom tuck boxes is 100 boxes, allowing businesses to order packaging without committing to excessive volumes. This MOQ works for both small and growing businesses that need manageable initial quantities, as well as larger buyers who can scale orders as demand increases. Request a quote based on your required quantity and specifications.
Can I See a Sample Before Production?
Digital Proof
You can get a digital proof after order confirmation to review the artwork, dimensions, dieline and colours of your tuck box and approve them before production begins.
Physical Sample
You can also get a physical sample of your custom tuck box for orders above £30,000, allowing you to check the board, structure, fit and print quality in hand before full production.
How to Order Custom Tuck Boxes?
You can order custom tuck boxes by following the steps given below.
1
Measure Your Product
Provide the product dimensions so your tuck box can be sized for a suitable fit.
2
Choose Your Style
Select the tuck box construction that suits your product, opening method and packaging requirements.
3
Select Material & Printing
Choose the board, printing method, colours and finishes based on your packaging needs.
4
Review Design & Proof
Review your artwork, dieline, dimensions and colours in the digital proof before production.
5
Approve & Get Boxes Delivered
Approve the final proof, then our production team will start manufacturing your tuck boxes, and the completed boxes will be delivered to your specified location.
Why Choose Artsy Packaging for Custom Tuck Boxes?
Choose Artsy Packaging for custom tuck boxes, offering low MOQs, proven packaging expertise, high-volume production experience and dedicated support from design through proofing and production.
Low MOQ
We offer custom tuck boxes from 100 units, giving startups, SMEs and growing brands the option to order smaller production runs without committing to high-volume packaging.
10+ Years of Packaging Experience
Our 10+ years of packaging experience give businesses access to a team familiar with different box structures, materials, printing requirements and production specifications.
5,000+ Packaging Projects
We have completed 5,000+ packaging projects, demonstrating experience across different product types, packaging formats and custom specifications.
1M+ Boxes Shipped
Artsy Packaging has shipped 1M+ boxes, giving you confidence in our ability to manage and fulfil custom tuck box orders at the scale you require.
Design & Proofing Support
Our team helps finalise your tuck box artwork and specifications, with a digital proof after order confirmation and a physical sample for orders above £30,000.
What Do Our Customers Say About Artsy Rigid Boxes?
Overall, very good service As a new brand there was a lot of going back and full between suppliers, designers etc. Our representative at Artsy Daniel was very patient, always very prompt on his replies to emails and accommodating to our needs When the boxes arrived, we were very happy with them, especially the colours as our branding is very vibrant Will definitely be using again for our next order Thanks guys
Steve
Beautiful foiled tuck boxes for my small business perfumery brand. Very impressed with the quality and service is great. Helpful to be able to contact them over the phone and make adjustments to the design to fine tune accuracy of details. Would recommend this company.
Leoni Sherif
Fantastic print team. If you're looking for reliable, quality and quick turnaround time, I'd definitely recommend. I'd also highly commend their reply times. Throughout the process James was responsive and made the extra effort to keep me updated. Definitely one of the better print companies out there - they really should be recognised more.
Homan Cheung
Frequently Asked Questions
What Does “Tuck End” Mean on a Box?
A tuck end is a box closure where a flap folds into a slot or panel to close the carton without separate fasteners. Straight tuck end boxes have both flaps folding in the same direction, while reverse tuck end boxes fold in opposite directions.
How Do I Measure My Product for a Custom Tuck Box?
I measure my product for a custom tuck box by taking its exact length, width and depth/height at the widest and tallest points. The product dimensions should be used to determine the required internal box dimensions, including any space needed for inserts, padding or protective materials. The box fit should allow enough tolerance for easy insertion and removal without leaving excessive space for movement.
What Board Thickness Should I Choose for My Product?
Choose yourboard thickness based on your product’s weight, box dimensions and required rigidity.Here’s a simple guide to help you choose the right thickness for different products:
- Choose 250-300 GSMfor lightweight cosmetics, food products and small retail items that do not require high rigidity.
- Select 300-350 GSMfor cosmetics, confectionery and general consumer products that need a little more rigidity.
- Move up to 350-400 GSMfor heavier cosmetics, electronics and premium retail products that need to hold their shape.
- Consider 400-450 GSMfor larger or heavier products that require greater rigidity and structural support.
Are Custom Tuck Boxes Suitable for Shipping?
Custom tuck boxes arebetter suited to retail or inner packaging than standalone shipping, as standard paperboard may not withstand transit impacts and compression.Place the tuck box inside an outer mailer or shipping carton, or choose acorrugated E-flute constructionwhen the box itself needs greater structural protection.
Can I Print on the Inside and Outside of a Tuck Box?
Yes,you can print on both the inside and outside of a tuck box, depending on the selected board and printing process.C2S (Coated Two Sides) paperboardsupports printing on both surfaces, while standardC1S (Coated One Side) stockis generally intended for exterior printing. Your printer may also require separate interior and exterior artwork files to position both designs correctly on the dieline.
What Artwork File Formats Do You Accept?
We accept PDF, JPEG, TIFF, PNG, EPS, AI and PSD artwork files, with PDF, AI and EPS preferred for packaging designs containing vector artwork. Submit your files at 300 DPI or higher, use CMYK colour mode, and embed fonts or convert them to outlines to ensure your artwork is ready for print. You should also place the artwork on the supplier’s approved dieline and follow any specific bleed or finishing-layer requirements they provide.
Does the Tuck Box Style Affect the Price?
Yes, the tuck box style can affect the final price, mainly because each structure uses the paperboard sheet differently and can create varying levels of material waste. Reverse tuck end boxes can nest more efficiently on the sheet, helping reduce board waste and unit costs, while straight tuck end boxes may use more board due to less efficient nesting.
Tuck top auto-bottom boxes generally require more material and a more complex die, increasing the cost in exchange for faster assembly and greater base support. The price difference is usually more noticeable at higher order quantities, where material savings accumulate across the production run.
Is There a Cost or Durability Difference Between Kraft and Coloured Board?
Yes,kraft and coloured board can differ in cost, surface characteristics, print appearance and durability, depending on the board specification.Kraft boardhas a natural, fibrous brown surface and works well for packaging that calls for an earthy, uncoated appearance.Coloured board, on the other hand,has a consistent base colour throughout the exposed surface and suits bold, minimalist designs.Neither material is inherently more durable because of its colour or appearance; rigidity and strength depend on the board grade, GSM, calliper, and construction selected.
Will I Pay Setup Costs Again When Reordering the Same Design?
In most cases, you won’t pay the full setup cost again when reordering the exact same tuck box design, provided the artwork, dimensions, board specification and production requirements remain unchanged. Setup fees may be charged again if you make design or structural changes, switch to a different specification, or reorder after the manufacturer’s file or tooling retention period. Check the applicable reorder policy with your packaging supplier before placing the order.
How Long Does Production Take?
Custom tuck box production typically takes 7-8 working days after you approve the final artwork and specifications. The exact schedule can vary slightly depending on the order quantity, box style, printing, finishes and other custom requirements, while delivery time is separate and depends on the destination.
Do You Deliver Custom Tuck Boxes Across the UK?
Yes, we deliver custom tuck boxes across the UK, including England, Scotland, Wales and Northern Ireland. Delivery times and costs can vary by order size and destination, with remote areas potentially requiring additional transit time.
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